If you’re asking yourself how to choose a press brake, you’re at a key step in ensuring high production quality and operational efficiency in your company. In this article, we will discuss what to pay attention to when selecting a press brake in order to optimise production processes and increase productivity. You will learn which technical parameters are most important and how our machines from OTINUS can meet your requirements.
How to Choose a Press Brake — Start with Power and Tonnage
The first and most important criterion when choosing a press brake is its power and tonnage. These parameters determine what thicknesses and strengths of materials you will be able to process. Higher-tonnage press brakes can work effectively with thicker and more durable steel.
For example, a 100-ton press is suitable for bending sheet metal up to 3 mm thick, while 200 tons will handle sheet up to 6 mm. It is crucial to precisely define your production needs before making a decision.
Properly selected tonnage also has a direct impact on bending accuracy. This is critical when producing parts with complex shapes and high quality requirements. You should also remember that higher-tonnage presses can be more expensive to operate, so it is worth carefully analysing production requirements. Increasing the press power may also entail the need for additional safety measures as well as proper anchoring and stabilisation of the machine in your facility.
Our OTINUS and OTINUS PRO machines offer a wide range of powers and tonnages. This allows you to match the right model to the specifics of your production. By choosing a press with the right parameters, you ensure not only performance, but also the long service life of the machine. Additionally, our press brakes are energy-efficient, which translates into lower operating costs and a smaller environmental footprint.
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How to Choose a Press Brake — Control System as the Brain of the Machine
Another aspect to consider is the control system. Modern press brakes are equipped with advanced CNC control, which enables precise programming of the bending process. Numerical control allows many tasks to be automated, significantly increasing productivity and reducing the risk of errors. Depending on your production needs, you can choose between traditional NC control and more advanced CNC control.
NC (Numerical Control) is less advanced and usually cheaper. It is ideal for simpler tasks where accuracy and repeatability are important, but you don’t need complex programs.
CNC control, on the other hand, offers far greater capabilities, including advanced programming and integration with other production systems, which in turn enables more complex bending operations.
Our OTINUS machines are equipped with the latest CNC control systems. They provide ease of use and the ability to quickly adapt to different jobs. Thanks to this, regardless of the complexity of your sheet metal bending, you can count on high precision and repeatability. Furthermore, the CNC controls we install are designed with intuitive operation in mind, which shortens operator training time and minimises production downtime. By choosing our solutions, you invest in the optimisation and efficiency of your production.
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How to Choose a Press Brake — Why Axes Matter So Much
Programmable axes in press brakes are another key element that can significantly affect production efficiency and accuracy. Modern CNC machines are equipped with advanced control systems that allow programming the movements of axes X, Y and Z, as well as additional axes such as R (height adjustment) or Z1/Z2 (lateral positioning).
This solution makes it possible to set the bending position with high precision, which is crucial when producing parts with complex shapes and tight tolerances. With a greater number of programmable axes, you can automate the bending process, which not only increases efficiency, but also minimises the risk of errors and improves the quality of the final products.
Programmable axes also make machine reconfiguration faster and easier, which is extremely important in small-batch and prototype production. The ability to save and recall bending programs greatly reduces the time required for changeovers, translating into higher throughput and reduced downtime. In addition, programmable axes can work with advanced monitoring systems that track process parameters in real time, ensuring continuous quality control and enabling quick response to any deviations.
Our OTINUS press brakes are equipped with state-of-the-art programmable axis systems that provide not only precise and efficient sheet metal bending, but also ease of use and rapid adaptation to changing production needs. Thanks to our solutions, your production will be more flexible, yet economical and reliable. By investing in OTINUS presses, you gain a tool that enables you to face the most demanding production challenges while increasing the efficiency and quality of your products.
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How to Choose a Press Brake — Bending Length Depends on the Machine Bed
Bed length is another key parameter that has a direct impact on the capabilities of a press brake. The longer the bed, the larger the sheet formats you can process. This is particularly important when producing large-size components. When choosing the right bed length, you also need to consider the type of production and available floor space.
Bed length also affects the precision and stability of the bending process. Longer beds allow you to process more complex shapes and larger components, which is important in sectors such as construction or automotive. However, it should be remembered that a longer bed requires more space in the workshop, which can be a challenge in smaller plants. This is why it is so important to carefully assess your production needs and spatial constraints.
In the OTINUS range you will find press brakes with different bed lengths, allowing you to tailor the machine precisely to your requirements. A longer bed not only increases capacity, but also enables a more flexible approach to various production tasks. Additionally, our presses are equipped with modern sheet support systems that ensure stable and precise positioning of the material, which translates into better quality of the final products.
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Pressing Force and Process Optimisation
Pressing force is closely related to the tonnage of the press and defines what force the machine can generate during bending. Properly adjusting the pressing force is crucial for accurate and efficient bending. Too much force can damage the material, while too little may fail to achieve the desired shape. That is why a detailed analysis of the properties of the materials to be bent and matching the press parameters to the specific production requirements is so important.
Process optimisation in sheet metal bending is made possible by modern solutions such as CNC control. This allows precise setting of bending parameters, ensuring high quality and repeatability. Additionally, such systems enable quick reprogramming of the machine, which is extremely useful in small-batch and prototype production.
Our OTINUS presses are equipped with advanced optimisation systems that maximise productivity and minimise material waste. With these systems you can significantly reduce setup time and accelerate the entire production process. As a result, by investing in OTINUS press brakes, you can be confident that your sheet bending process will be not only efficient, but also cost-effective. In addition, our advanced monitoring and quality control systems help maintain high production standards, resulting in greater customer satisfaction and improved competitiveness in the market.
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Tools and Accessories for Press Brakes
The last, but by no means least important element, are the tools and accessories used with press brakes. Proper selection of tools has a direct impact on the quality and efficiency of sheet metal bending. High-quality tools enable precise bending and extend the life of the press itself. These tools should be made of durable, wear-resistant materials to ensure stability and accuracy over a long period of use.
The wide variety of available tools makes it possible to adapt the press to specific production requirements, which is crucial when carrying out complex projects. Depending on the type and thickness of the material, you can choose tools with suitable shapes and profiles to achieve optimal results. It is also worth paying attention to the ease of tool change, which can significantly speed up production and reduce downtime.
OTINUS offers assistance in selecting tools and accessories that are fully compatible with our CNC machines. This gives you the assurance that every investment in our products will contribute to increased efficiency and quality in your production. In addition, our tools are designed with ergonomics and safety in mind, which improves operator comfort. By investing in OTINUS tooling, you invest not only in manufacturing quality, but also in long-term process optimisation, which translates into lower operating costs and higher competitiveness.
Summary
Choosing the right press brake is a crucial step in production optimisation. It is important to take into account aspects such as power, tonnage, control system, bed length, pressing force and available tooling. CNC machines from OTINUS are an excellent choice for any company that values quality, productivity and reliability. Thanks to our advanced technological solutions and broad product portfolio, you will certainly find a press brake perfectly matched to your needs.
When selecting a press brake, do not forget to consult our experts, who will help you choose the right machine, taking into account the specifics of your production as well as your expectations regarding efficiency and bending quality. Our OTINUS presses are designed with the future in mind, offering scalability and the possibility of upgrades as your company grows. By investing in OTINUS press brakes, you invest in the future of your business.
Thanks to the wide range of available models and configuration options, we can adapt our machines to the most demanding applications, ensuring both cost-effectiveness and reliability. In addition, our after-sales support guarantees that you will always have access to professional technical assistance and service. By choosing OTINUS, you choose a partner who cares about every aspect of your production — from performance and precision to operating costs and long-term process optimisation.